M2-5AX

Product

Machining Centers

M2-5AX

5-AXIS UNIVERSAL MACHINING CENTER WITH TOTAL SOLUTION

Hwacheon's universal 5-axis center gives you the total machining solution everything from tool selection to final product. Also, the Machining Optimization system configures itself to fit your machining condition and application to give you the best product result.

The 2-axis rotary table at ø500 lets you create a product either by 5-axis or 3+2 axis processing method. M2-5AX is built from 3D FEM analysis, and the software components specially created in-house by Hwacheon will increase the machine's productivity and process speed. The machine comes with many functional options that will make your production more efficient.

Main features

High-performance spindle

The spindle integrates the motor to limit vibration, noise, and power loss at high speed rotation. The jet of oil is injected directly onto the spindle bearing for effective cooling, and the motor and the spindle assembly are jacket-cooled to limit the displacement caused by heat. To achieve greater precision, the spindle constantly monitors for possible thermal displacement and makes necessary adjustment in real time.

High-Precision Feed System (X/Y/Z)

The direct-coupled servo motor and linear scales on all axes as standard maintain high precision during prolonged operation, and the roller linear guide enables fast and stable feed.

High-Precision Feed System (A/C)

The built-in, high-precision worm gear increases the servo motor's torque, and application of the rotary encoder enables high-precision angle division and continuous rotation machining.

Specifications

Item	Unit	M2-5AX
Stroke (X / Y / Z / A / C)	mm	750 / 650 / 500 / +30 ~ -120 / 360
Rapid Speed (X / Y / Z )	m/min	50 / 50 / 50
Table size (W x L)	mm	Ø500
Table Loading Capacity	kg_f	300
Max. Spindle Speed	rpm	20,000	32,000
Spindle Motor	kW	37 / 18.5	18.5 / 13
Type of Tool Shank	-	BT-40 (Opt : HSK-A63)	HSK-E40
Tool Storage Capacity	ea	30 (Opt: 60)
Floor Space (Length x Width)	mm	3,025 x 3,695
Weight	kg_f	11,000
NC Controller		Fanuc 31i-B5

Mounting software

Hwacheon Tool Load Detect System

"Detect and diagnose the most minute of tool-end point movement"

HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.

(The load is measured every 8 msec to ensure accuracy.)

Hwacheon High Efficiency Contour Control System

"Roughing quickly, finishing is precisely"

HECC offers an easy to use programming interface for different workpieces and different processing modes.

The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.

Cutting Feed Optimization System

"Maximize your productivity with intelligent system"

OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.

Hwacheon Spindle Displacement Control System

"Real-time correction for the displacement in the spindle"

When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.

The system then makes necessary adjustments and eff ectively minimizing thermal displacement.

Hwacheon Frame Displacement Control System

“System for maintaining processing accuracy for a long period of machining"

HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.