Machining Centers
M3-5AX
5-AXIS UNIVERSAL MACHINING CENTER WITH TOTAL SOLUTION
High-precision, High-rigid 5-axis machining center specialized for hard-to-machine materials M3-5AX is 5-axis machining centers that are specialized for machining molds and parts that have complex shapes and require high precision. They are mounted with a high-precision, high-rigid rotary table that is developed with Hwacheon's technology.
Their high-rigidity, high-performance spindle and Hwacheon's 5-axis software technology offer precise and fast machining environment, ensuring satisfactory results.
Main features
Various Spindle Series
BBT- 40 (OPT.: CAT-40, HSK-A63, SK-40)
High-speed : 24,000 / 20,000 rpm
High-torque : 14,000 rpm
High-precision Rotary Table
High-precision rotary encoder (controlled to the extent of 0.0001°)
Loading of heavy weights : 800 x 540 kgf
Wide Installation area : Ø 700 x 540 mm
Rapid speed (A/C-Axis): 30/40 rpm
Work Convenience
Excellent table accessibility
Automatic open/close system for ceiling
Assured discharge of chips and cutting oil
Specifications
|
Item |
Unit |
M3-5AX (Fanuc) |
M3-5AX (Heidenhain) |
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Stroke (X / Y / Z / A / C) |
mm |
750 / 900 / 550 / ±120 / 360 |
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Rapid Speed (X / Y / Z ) |
m/min |
48 / 48 / 40 |
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Table size (W x L) |
mm |
Ø 700 x 540 |
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Table Loading Capacity |
kgf |
800 |
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Max. Spindle Speed |
rpm |
20,000 (STD) |
24,000 |
14,000 (High Torque) |
20,000 |
|
Spindle Motor |
kW |
37 / 18.5 |
37 / 22 |
24 |
|
|
Type of Tool Shank |
- |
BT-40 (Opt : HSK-A63, SK-40) |
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Tool Storage Capacity |
ea |
40 (Opt: 60, 90) |
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Floor Space (Length x Width) |
mm |
4,100 x 5,130 |
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Weight |
kgf |
21,000 |
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|
NC Controller |
Fanuc 31i-B5 |
Heidenhain iTNC 640 |
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Mounting software
Hwacheon Tool Load Detect System
"Detect and diagnose the most minute of tool-end point movement"
HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.
(The load is measured every 8 msec to ensure accuracy.)
Hwacheon High Efficiency Contour Control System
"Roughing quickly, finishing is precisely"
HECC offers an easy to use programming interface for different workpieces and different processing modes.
The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.
Cutting Feed Optimization System
"Maximize your productivity with intelligent system"
OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.
Hwacheon Spindle Displacement Control System
"Real-time correction for the displacement in the spindle"
When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.
The system then makes necessary adjustments and eff ectively minimizing thermal displacement.
Hwacheon Frame Displacement Control System
“System for maintaining processing accuracy for a long period of machining"
HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.
Hwacheon Thermal Displacement Control System
"Hwacheon Spindle Displacement Control System
+ Hwacheon Frame Displacement Control System"
HTDC integrates the Hwacheon Spindle Displacement Control system and the Frame Displacement Control System.