Machining Centers

M3-5AX

M3-5AX

5-AXIS UNIVERSAL MACHINING CENTER WITH TOTAL SOLUTION

High-precision, High-rigid 5-axis machining center specialized for hard-to-machine materials M3-5AX is 5-axis machining centers that are specialized for machining molds and parts that have complex shapes and require high precision. They are mounted with a high-precision, high-rigid rotary table that is developed with Hwacheon's technology.

Their high-rigidity, high-performance spindle and Hwacheon's 5-axis software technology offer precise and fast machining environment, ensuring satisfactory results.

 

Main features

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Various Spindle Series

BBT- 40 (OPT.: CAT-40, HSK-A63, SK-40)

High-speed : 24,000 / 20,000 rpm

High-torque : 14,000 rpm

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High-precision Rotary Table

High-precision rotary encoder (controlled to the extent of 0.0001°)

Loading of heavy weights : 800 x 540 kgf

Wide Installation area : Ø 700 x 540 mm

Rapid speed (A/C-Axis): 30/40 rpm

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Work Convenience

Excellent table accessibility

Automatic open/close system for ceiling

Assured discharge of chips and cutting oil

 

Specifications

Item

Unit

M3-5AX (Fanuc)

M3-5AX (Heidenhain)

Stroke (X / Y / Z / A / C)

mm

750 / 900 / 550 / ±120 / 360

Rapid Speed (X / Y / Z )

m/min

48 / 48 / 40

Table size (W x L)

mm

Ø 700 x 540

Table Loading Capacity

kgf

800

Max. Spindle Speed

rpm

20,000 (STD)

24,000

14,000 (High Torque)

20,000

Spindle Motor

kW

37 / 18.5

37 / 22

24

Type of Tool Shank

-

BT-40 (Opt : HSK-A63, SK-40)

Tool Storage Capacity

ea

40 (Opt: 60, 90)

Floor Space  (Length x Width)

mm

4,100 x 5,130

Weight

kgf

21,000

NC Controller

Fanuc 31i-B5

Heidenhain iTNC 640

 

 

Mounting software

Hwacheon Tool Load Detect System

"Detect and diagnose the most minute of tool-end point movement"

HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.

(The load is measured every 8 msec to ensure accuracy.)

Hwacheon High Efficiency Contour Control System

"Roughing quickly, finishing is precisely"

HECC offers an easy to use programming interface for different workpieces and different processing modes.

The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.

Cutting Feed Optimization System

"Maximize your productivity with intelligent system"

OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.

Hwacheon Spindle Displacement Control System

"Real-time correction for the displacement in the spindle"

When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.

The system then makes necessary adjustments and eff ectively minimizing thermal displacement.

Hwacheon Frame Displacement Control System

“System for maintaining processing accuracy for a long period of machining"

HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.

Hwacheon Thermal Displacement Control System

"Hwacheon Spindle Displacement Control System

+ Hwacheon Frame Displacement Control System"

HTDC integrates the Hwacheon Spindle Displacement Control system and the Frame Displacement Control System.

 

Process Sample

가공샘플 이미지1

Tire Mold / Aluminum

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Impeller / SUS321