Machining Centers
SMART CORE
SMART MACHINING CENTER FOR GRAPHITE ELECTRODE
This smart machine realizes the automation solution for the whole graphite electrode machining SMART CORE is a one-stop machine that can finish CAM calculation, tool path optimization, and machining at the same time with up to four times of button clicks.
It realizes 24-hour unmanned machining to provide ultimate productivity.
Main features
High-precision and High-rigidity Index Table
Application of dedicated index table optimized for slide/incline core machining
Intuitive Operating Environment
Automatic attachment of table and clamping jig
Intuitive angle input for B/C axes
Automatic creation of 3+2-axis post based on input angles
Automatic linkage of machining command function for inclined surfaces
Interference detection simulation
Simple Automatic CAM
Convenient handling of complicated 3+2 CAM tasks
Intuitive CAM automation solution
Specifications
|
Item |
Unit |
SMART CORE |
||
|
Stroke (X / Y / Z / A / C) |
mm |
1,050 / 600 / 550 / -20 ~ +120 / 360 |
||
|
Rapid Speed (X / Y / Z ) |
m/min |
36 / 36 / 36 |
||
|
Table size (W x L) |
mm |
1,200 x 600 |
||
|
Table Loading Capacity |
kgf |
800 |
||
|
Max. Spindle Speed |
rpm |
20,000 (STD) |
14,000 |
24,000 |
|
Spindle Motor |
kW |
37 / 18.5 |
37 / 22 |
37 / 18.5 |
|
Type of Tool Shank |
- |
BT-40 (Opt : HSK-A63) |
HSK-A63 |
|
|
Tool Storage Capacity |
ea |
30 |
||
|
Floor Space (Length x Width) |
mm |
3,950 x 4,180 |
||
|
Weight |
kgf |
12,200 |
||
|
NC Controller |
Fanuc 31i |
|||
Mounting software
Hwacheon Tool Load Detect System
"Detect and diagnose the most minute of tool-end point movement"
HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.
(The load is measured every 8 msec to ensure accuracy.)
Hwacheon High Efficiency Contour Control System
"Roughing quickly, finishing is precisely"
HECC offers an easy to use programming interface for different workpieces and different processing modes.
The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.
Cutting Feed Optimization System
"Maximize your productivity with intelligent system"
OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.
Hwacheon Spindle Displacement Control System
"Real-time correction for the displacement in the spindle"
When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.
The system then makes necessary adjustments and eff ectively minimizing thermal displacement.
Hwacheon Frame Displacement Control System
“System for maintaining processing accuracy for a long period of machining"
HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.
Hwacheon Thermal Displacement Control System
"Hwacheon Spindle Displacement Control System
+ Hwacheon Frame Displacement Control System"
HTDC integrates the Hwacheon Spindle Displacement Control system and the Frame Displacement Control System.
Process Sample
