Machining Centers
D3-5AX
Easily automated mid-sized 5-axis machining center affordable universal machining D3-5AX is equipped with a acceleration/deceleration conveyance system design optimized for a minimal cycle time and has a structure that allows an easy
access to robots and AWC, showing excellent performance in mass production. In addition, it is equipped with the processing software technology developed by Hwacheon to provide improved productivity and accuracy as well as excellent processing quality.
Main features
Machining Stability Ensured
- Stable base and column frame
- Highly-rigid LM guide for every axis
- Rigid Gantry structure suitable for high acceleration/deceleration
Magazines in Various Specifications
- Minimum input unit of 0.0001°
- For High-torque and High-precision machining, dual worm gear is applied in rotary & tilting table (B / C-axis)
- Hydraulic clamping system
- Application of hydraulic/pneumatic lines for automation (Opt.)
High-precision Rotary Table
- Various specifications are available based on users' tool types [30 ea (Opt. : 40, 60 ea)]
Specifications
|
Item |
Unit |
D3-5AX |
|||
|
Stroke (X / Y / Z) |
mm |
800 / 650 / 575 |
|||
|
Tilt angle (B) / Rotation angle (C) |
deg. |
-10 ~ +110 / 360 |
|||
|
Rapid Speed (X / Y / Z) |
m/min |
30 / 30 / 30 |
|||
|
Rapid Speed (B / C) |
rpm |
14.8 / 20 |
|||
|
Table Size |
mm |
Ø800 |
|||
|
Table Loading Capacity |
kgf |
600 |
|||
|
Max Spindle Speed |
rpm |
12,000 (STD) |
14,000 |
20,000 |
24,000 |
|
Spindle Motor |
kW |
37 / 18.5 |
37 / 22 |
37 / 18.5 |
|
|
Max Torque |
Nm |
250 |
303 |
221 |
|
|
Type of Tool Shank |
- |
MAS403 BBT-40 (Opt: CAT-40, HSK-A63, SK-40) |
HSK-A63 |
||
|
Tool Storage Capacity |
ea |
30 (Opt: 40, 60) |
|||
|
Floor Space (L x W x H) |
mm |
5,052 x 4,022 x 3,613
|
|||
|
NC Controller |
FANUC 0i-MF Plus (Opt: FANUC 31i-B5) |
||||
Mounting software
Hwacheon Tool Load Detect System
"Detect and diagnose the most minute of tool-end point movement"
HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.
(The load is measured every 8 msec to ensure accuracy.)
Hwacheon High Efficiency Contour Control System
"Roughing quickly, finishing is precisely"
HECC offers an easy to use programming interface for different workpieces and different processing modes.
The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.
Cutting Feed Optimization System
"Maximize your productivity with intelligent system"
OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.
Hwacheon Spindle Displacement Control System
"Real-time correction for the displacement in the spindle"
When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.
The system then makes necessary adjustments and eff ectively minimizing thermal displacement.
Hwacheon Frame Displacement Control System
“System for maintaining processing accuracy for a long period of machining"
HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.
Hwacheon Thermal Displacement Control System
"Hwacheon Spindle Displacement Control System
+ Hwacheon Frame Displacement Control System"
HTDC integrates the Hwacheon Spindle Displacement Control system and the Frame Displacement Control System.