M1-5AX

Product

Machining Centers

M1-5AX

5-AXIS UNIVERSAL MACHINING CENTER WITH TOTAL SOLUTION

M1-5AX is equipped with a acceleration/deceleration conveyance system design optimized for a minimal cycle time and has a structure that allows an easy access to robots and AWC, showing excellent performance in mass production.

In addition, it is equipped with the processing software technology developed by Hwacheon to provide improved productivity and accuracy as well as excellent processing quality.

Main features

High-performance spindle

The spindle integrates the motor to limit vibration, noise, and power loss at high speed rotation. The jet of oil is injected directly onto the spindle bearing for effective cooling, and the motor and the spindle assembly are jacket-cooled to limit the displacement caused by heat. To achieve greater precision, the spindle constantly monitors for possible thermal displacement and makes necessary adjustment in real time.

High-Precision Feed System (X/Y/Z)

The direct-coupled servo motor and linear scales on all axes as standard maintain high precision during prolonged operation, and the roller linear guide enables fast and stable feed.

High-Precision Feed System (A/C)

The built-in, high-precision worm gear increases the servo motor's torque, and application of the rotary encoder enables high-precision angle division and continuous rotation machining.

Specifications

Item	Unit	M1-5AX
Stroke (X / Y / Z / A / C)	mm	750 / 500 / 450
Rapid Speed (X / Y / Z )	m/min	36 / 36 / 36
Table size	mm	Ø300
Table Loading Capacity	kg_f	200
Max. Spindle Speed	rpm	20,000	32,000
Spindle Motor	kW	37 / 18.5	18.5 / 13
Type of Tool Shank	-	BBT-40 (Opt : CAT-40, HSK-A63, SK-40)	HSK-E40
Tool Storage Capacity	ea	30 (Opt: 40, 60)
Floor Space (Length x Width x Height)	mm	3,700 x 4,600 x 3,151
Weight	kg_f	9,500
NC Controller		Fanuc 31i-B5

Mounting software

Hwacheon Tool Load Detect System

"Detect and diagnose the most minute of tool-end point movement"

HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.

(The load is measured every 8 msec to ensure accuracy.)

Hwacheon High Efficiency Contour Control System

"Roughing quickly, finishing is precisely"

HECC offers an easy to use programming interface for different workpieces and different processing modes.

The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.

Cutting Feed Optimization System

"Maximize your productivity with intelligent system"

OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.

Hwacheon Spindle Displacement Control System

"Real-time correction for the displacement in the spindle"

When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.

The system then makes necessary adjustments and eff ectively minimizing thermal displacement.

Hwacheon Frame Displacement Control System

“System for maintaining processing accuracy for a long period of machining"

HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.