Machining Centers
SMART UaX
SMART UaX is a one-stop machine that can finish CAM calculation, tool path optimization, and machining at the same time with up to four times of button clicks.
It realizes 24-hour unmanned machining to provide ultimate productivity. Hwacheon's smart machine realizes high productivity through futuristic convergence technology and the world's best automatization technology.
All you need to do is to provide a CAD model. Then, the machine automatically analyzes the geometry to be machined, creates optimal NC data, prepares for machining by recognizing the position and size of the workpiece, and creates and transmits the machining program automatically, reducing the time and effort needed for machining.
SMART UaX converges Hwacheon's unique machining optimization technology and smart software technology to provide high-quality machining 24 hours a day. SMART is the world's first intelligent automated machining tool that provides a one-stop solution with four simple operations from the CAM process to machining.
Main features
Generation of optimized NC data
NC data is generated and sent automatically . If a problem occurs during machining Unattended machining is achieved by automatically analyzing and editing NC programs .
Automatic tool compensation and life management, Optimum process control tools
The process step-by-step tool to check the status and pre- correction tools to prevent breakage and abrasion due to processing errors from occurring. Each material processed per hour forecasts, records and time records by using tools , life cycle management can be possible to be ready for the next process.
Workpiece automatic detection
Automatic placing a workpiece and automatically detects the size and position of the workpiece . Prevent the pre- processing error to minimize non-cutting time . When the defective material is set automatically by detecting the H-SMART analysis after bad shape compared to omit the process .
Specifications
|
Item |
Unit |
SMART UaX |
|
Stroke (X / Y / Z) |
mm |
1,300 / 750 / 420 |
|
Rapid Speed (X / Y / Z) |
m/min |
20 / 20 / 20 |
|
Table Size (W x L) |
mm |
1,200 x 700 |
|
Table Loading Capacity |
kgf |
400 |
|
Max. Spindle Speed |
rpm |
12,000 (Opt : 20,000) |
|
Spindle Motor |
kW |
18.5 / 11 |
|
Type of Tool Shank |
- |
BT-40 (Opt: HSK-A63) |
|
Tool Storage Capacity |
ea |
50 |
|
Floor Space (Length x Width) |
mm |
4,900 x 3,310 |
|
Weight |
kgf |
10,000 |
|
NC Controller |
H-SMART |
|
Mounting software
Hwacheon Tool Load Detect System
"Detect and diagnose the most minute of tool-end point movement"
HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.
(The load is measured every 8 msec to ensure accuracy.)
Hwacheon High Efficiency Contour Control System
"Roughing quickly, finishing is precisely"
HECC offers an easy to use programming interface for different workpieces and different processing modes.
The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.
Cutting Feed Optimization System
"Maximize your productivity with intelligent system"
OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.
Hwacheon Spindle Displacement Control System
"Real-time correction for the displacement in the spindle"
When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.
The system then makes necessary adjustments and eff ectively minimizing thermal displacement.
Hwacheon Frame Displacement Control System
“System for maintaining processing accuracy for a long period of machining"
HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.
Hwacheon Thermal Displacement Control System
"Hwacheon Spindle Displacement Control System
+ Hwacheon Frame Displacement Control System"
HTDC integrates the Hwacheon Spindle Displacement Control system and the Frame Displacement Control System.