Machining Centers

VESTA-610D

VESTA-610D

The high-speed dual tables in VESTA-610D take only six seconds for the table index. One table can be loaded with a workpiece while the other is at work.

The high-power clamping and the rigid frame guarantee continued precision after repeated operations to give you consistent product quality every time. The tables are designed with ports hydraulic or air tubing so that the machine can be fitted with robotics to incorporate into a production automation system.

Hwacheon's software components assist the machine for increased efficiency. For example, HTDC, short for Hwacheon Thermal Displacement Control system, helps the machine maintain precision by controlling heat generated after prolonged operation. The slide covers wrap the machine vertically along with an effective cooling system to control thermal distortion and remove chips quickly.

 

Main features

Tough machine structure

The super rigid C-type machine structure, designed with the help from finite element analysis, minimizes any distortion which may occur from changes in machining environment and condition. All axes integrate Roller LM Guide for fast and stable feed.

Automatic table switching mechanism

The dual tables in VESTA-610D guarantee high level of productivity (6 secs/180 degree). The rotating switching mechanism is equipped with hydraulic clamps; and a workpiece can be loaded and unloaded during a process to save cutting time.

 

Compact automatic tool changer

Hwacheon's unique compact magazine design allows for quick tool switching, and minimizes the machine down time.

 

Specifications

Item

Unit

VESTA-610D

Stroke (X / Y / Z)

mm

610 / 430 / 570

Rapid Speed (X / Y / Z)

m/min

40 / 40 / 40

Table size (W x L)

mm

2ea - 650 x 450

Table Loading Capacity

kgf

2ea - 300

Max. Spindle Speed

rpm

10,000 (Opt. 12,000 / 15,000)

Spindle Motor

kW

15 / 11 (Opt: 18.5 / 11)

Type of Tool Shank

-

BT-40 (Opt: BBT-40)

Tool Storage Capacity

ea

24

Floor Space  (Length x Width)

mm

3,980 x 2,135

Weight

kgf

8,500

NC Controller

Fanuc 0i Plus

 

Mounting software

Hwacheon Tool Load Detect System

"Detect and diagnose the most minute of tool-end point movement"

HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece.

(The load is measured every 8 msec to ensure accuracy.)

Hwacheon High Efficiency Contour Control System

"Roughing quickly, finishing is precisely"

HECC offers an easy to use programming interface for different workpieces and different processing modes.

The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access.

Cutting Feed Optimization System

"Maximize your productivity with intelligent system"

OPTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized.

Hwacheon Spindle Displacement Control System

"Real-time correction for the displacement in the spindle"

When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HSDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement.

The system then makes necessary adjustments and eff ectively minimizing thermal displacement.

Hwacheon Frame Displacement Control System

“System for maintaining processing accuracy for a long period of machining"

HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement.

Hwacheon Thermal Displacement Control System

"Hwacheon Spindle Displacement Control System

+ Hwacheon Frame Displacement Control System"

HTDC integrates the Hwacheon Spindle Displacement Control system and the Frame Displacement Control System.

 

Process Sample

Rear Hub - 8TG / Automobile / Cast Iron

Transmission Case / Automobile / Aluminum

Transmission Cover / Automobile / Aluminum

 

Oil Pump Case / Automobile / Aluminum